Delivered CAD drafting and FEA-validated design optimization for a packaged refrigeration system, reducing base structure material while maintaining industrial-grade structural integrity — resulting in 25% material cost savings
The client engaged Asset-Eyes to produce drafting documentation for a packaged refrigeration system, with specifications calling for an 8-inch base height. Rather than proceeding on specification alone, our team identified a potential opportunity to reduce material usage without compromising structural performance.
We proposed evaluating a 6-inch base alternative alongside the original 8-inch specification, and conducted Finite Element Analysis (FEA) on both configurations to validate structural adequacy before presenting a recommendation.
The engineering requirement centered on determining whether a reduced base height could meet industrial refrigeration structural standards while lowering material cost — and communicating that trade-off clearly enough for the client to make an informed decision.
Successful material optimization for packaged refrigeration systems demands more than accurate drafting — it requires engineering judgment to identify overdesign, validate alternatives through rigorous analysis, and communicate trade-offs clearly to the client. As part of its mechanical design / CAD drafting services, Asset-Eyes went beyond standard drafting scope to deliver FEA-validated design options, helping the client achieve a 25% reduction in material cost while maintaining a Factor of Safety within the ideal range (1:2) for industrial refrigeration equipment — avoiding costly overdesign without compromising structural integrity.
